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Dry Gas Seal Installation: Critical Steps for Reliable Commissioning and Seal Integrity

Dry Gas Seal Installation: Critical Steps for Reliable Commissioning and Seal Integrity

In order to have a successful installation of dry gas seals, you must focus on the proper alignment of the sealing components; creating a clean surface for the seals; and following the manufacturer's recommendations for the safe handling of the dry gas seals. The controlled dynamics of the gas film created will assist in accurate installation of dry gas seals and thereby minimise the risk of leakage, while providing consistent performance throughout the operation of the compressor.
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Advantages of Dry Gas Seal Installation

High-Speed Compressor Seals

The purpose of the design is to provide stable shaft seals in both single and double seal configurations when operating high-speed compressors.

Lower Maintenance Compared to Traditional Systems

These dry seals require higher frequency maintenance cycles than traditional sealing systems found in compressors.

Increased Reliability through the Use of Seal Gas

When combining the seal gas supply with the design of a seal gas conditioning system, the reliability of the dry seals will be enhanced.

Dry Gas Seal Installation

Application Scenarios 🛠 Dry Gas Seal Installation

Centrifugal Compressor Systems

Centrifugal compressor systems are primarily used in upstream, midstream and downstream applications, where oil and grease are not desired; therefore, a dry, clean, stable and reliable method must be utilized for sealing the shaft of the compressor.

High-Speed Process Compressors

These types of compressors have been designed with the high-speed rotation of the shaft, along with the high gas temperature, as the primary factors eliminating the possibility of utilizing liquid lubrication.

Retrofits

When upgrading or modernizing an older compressor, to improve sealing stability and reduce the amount of leakage experienced in an operation, cartridge style designs are used as replacements.

Compressors Handling Sensitive Gases

The integrity of the process or application must be maintained by ensuring that the barrier fluid does not contaminate or interfere with the purity of the sensitive gas. Thus, the design of the dry seal uses an alternate method for sealing sensitive gases.

FAQ

How do dry gas seals improve the performance of a centrifugal compressor compared to liquid barriers?

Dry gas seals operate at higher speeds with low leakage and no requirement for a barrier liquid to maintain a seal.
The seal gas supply must be a source of dry, filtered and clean gas with consistent pressure to ensure that the seal continues to maintain a positive differential across it.
Contamination must be avoided at all costs. To minimize contamination, most dry gas seal systems include both a filtration stage and a separation stage. This protects the sealing surfaces from the damage of contamination.

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The 9th China (Zibo) Chemical Technology and Equipment Exhibition

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The 9th China (Zibo) Chemical Technology and Equipment Exhibition

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What Our Customers Say

Steve

"The Engineering teams like how easy it is to install cartridge-style designs, especially when there isn't a lot of room."

Emily

"By converting from oil-seal systems to dry seals, we always have a reduction in contamination and a much cleaner operating environment."

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Why Choose Us

Why Choose Us

Jiangsu Golden Eagle Fluid Machinery Co. Ltd. is a leading global manufacturer of fluid sealing products, and one of China's earliest companies to engage in the mechanical seal industry. We have more than 50 years of manufacturing experience and full capability to supply our customers with a wide range of sealed products.

Jiangsu Golden Eagle's engineering team also provides complete engineering support from the initial design through the final installation, to ensure every customer has an efficient, secure, and easy-to-use sealing system.