Edge Welded Bellows Design Guide | Precision & Durability

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Edge Welded Bellows Design – High-Performance Sealing Solutions for Extreme Environments

Edge Welded Bellows Design – High-Performance Sealing Solutions for Extreme Environments

The edge welded bellows design enables high-performance sealing solutions to operate effectively in High Extreme Environments. Edge welded bellows are precision engineered components created for high-quality sealing and functional compensation in the most demanding mechanical systems. The welded diaphragm structure of the edge welded bellows allows stress to be distributed evenly to the diaphragm and reduces/eliminates the need for sliding wear on the shaft, reduces the amount of friction and heat generated, and provides a self-cleaning function during rotation.
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Advantages of Edge Welded Bellows Design

Ultra-Long Cycle Life:

The Edge-welded bellows distribute stress evenly over the diaphragm and help improve the overall quality of the bellows as a result of their reliable performance under high-frequency operation.

Zero Sliding & Minimal Shaft Wear

The welded bellows replace the spring element, preventing dynamic elastomer-to-shaft sliding, thus resulting in very little friction, heat generated, and prolonged shaft wear.

Self-Cleaning During Rotation

The centrifugal force created during rotation causes the solids to slide off the edge of the bellows, thereby preventing the adhesion of micro-particles and maintaining stable sealing surfaces over time.

Edge Welded Bellows Design

Applications ⚒ Edge Welded Bellows Design

The use of edge-welded bellows is expanding into applications where reliable seals, long-term durability, and effective compensation for mechanical misalignment are required.

High Temperature Applications:
Edge-welded bellows provide robust performance in environments with extreme temperature changes by providing a multi-layer welded construction that maintains a dependable seal, thus increasing the service life of a bellows.

Corrosive Media:
The use of edge-welded bellows made of Hastelloy, Titanium or AM350 in many applications provides superior resistance to corrosion due to their resistance to acids and alkalies. These materials are typically used in the chemical, pharmaceutical, and electroplating industries and give reliable performance at high pH.

High-Speed Applications:
Edge-welded bellows minimize the sliding of the shaft, which leads to less wear and heat generation. This provides for reliable performance under continuous high-speed conditions.

Crystallizable or Particulate Media:
Edge-welded bellows are designed to be self-cleaning and therefore prevent the accumulation of solids or crystallized materials. This characteristic makes them suitable for industries such as salt production, fertilizer production, and chemical processing, where the media may become solidified or contain suspended particles.

Vacuum and High Pressure Applications:
Edge-welded bellows are suitable for all UHV (Ultra-High Vacuum) and Deep Vacuum applications as well as High Pressure applications, where complete sealing and zero leakage are critical. The welded diaphragm of edge-welded bellows also provides a hermetically sealed design and the ability to withstand an extreme range of differential pressures.

FAQ

Can the seal be used in vacuum or fluctuating pressure systems?

Yes, the edge welded bellows design provides for the axial compensation needed for vacuum pumps and movement sealing systems.
The edge welded bellows design improves the durability and stability of the axial movement of the bellows, and prevents sliding friction wear of the shaft sleeve.
Yes, shaft installation sizes larger than the standard size will be available through customization.

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What Our Customers Say

Paul D
Paul D

“Installed fast, sealed stable, zero folding wear so far.”

Rachel H
Rachel H

“The bellows design survived frequent pressure and stroke changes better .”

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Why Choose Us

Why Choose Us

Jiangsu Golden Eagle Fluid Machinery Co. Ltd. is a leading global manufacturer of fluid sealing products, and one of China's earliest companies to engage in the mechanical seal industry. We have more than 50 years of manufacturing experience and full capability to supply our customers with a wide range of sealed products.

Jiangsu Golden Eagle's engineering team also provides complete engineering support from the initial design through the final installation, to ensure every customer has an efficient, secure, and easy-to-use sealing system.